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Plant Corrosion Consideration
UNITED STATES DEPARTMENT OF
AGRICULTURE
Rural Utilities Service
BULLETIN 1751F-805
SUBJECT: Electrical Protection
at Customer Locations
TO: All Telecommunications
Borrowers
RUS Telecommunications Staff
EFFECTIVE DATE: Date of
Approval
EXPIRATION DATE: Seven years
from effective date.
OFFICE OF PRIMARY INTEREST:
Engineering Standards Branch, Telecommunications Standards
Division
PREVIOUS INSTRUCTIONS: This
bulletin replaces Telecommunications Engineering and Construction
Manual (TE&CM) Section 805, Number 8, issued August 1980.
FILING INSTRUCTIONS: Discard
TE&CM 805 and replace it with this Bulletin. File this
bulletin with 7 CFR 1751 and REANET.
PURPOSE: To provide technical
information for use in the design, construction and operation
of RUS Borrowers' telecommunications systems. This bulletin
includes an outline of protection principles that should be
employed on telecommunications circuits at customer service
access locations, including the application and installation
of subscriber primary protectors and applicable grounding
techniques. Supplemental information with respect to installations
at customer locations is included in RUS Bulletins 345-52
and 345-154.
___________________________ ____________
Administrator Date
TABLE OF CONTENTS
.Begin Table C.
1. GENERAL 6
1.1 Scope 6
1.2 Primary Protector Use 6
1.2 Primary Protector Use 6
2. PROTECTION PRINCIPLES 6
2.1 Problem Sources 6
2.2 Protection Objectives 7
2.3 Protection Methods 7
2.4 Additional Information 8
3. TELECOMMUNICATIONS PRIMARY PROTECTOR TYPES 8
3.1 Preferred Protectors 8
3.2 Fuseless Primary Protectors 8
3.3 Fused Type 9
3.4 Solid-State Arresters 10
4. PRIMARY PROTECTOR INSTALLATIONS 10
4.1 Protector Locations 10
4.2 Primary Protector Selection 10
4.3 "Listed" Drop Wire 10
4.4 Telecommunications Service Drop Designs 11
5. GROUNDING AND BONDING - PERMANENT INSTALLATIONS 11
5.1 Copper Grounding and Bonding Materials 11
5.2 Bonding Power and Telecommunications Systems 11
5.3 Grounding Primary Protectors at Premises 12
5.4 Grounding Electrode Choices 12
5.5 Recommended Primary Protector Installations 12
5.6 Ground Rod(s) Without Bonds 14
5.7 Grounding Conductors and Connections 14
5.8 Where Separate Ground Rods are Used 14
5.9 Protectors Not Near Electric Service Ground 15
5.10 Section 250 of the NEC 15
5.11 Multipair Fuseless Primary Protectors 16
6. GROUNDING AND BONDING - MOBILE HOMES AND TRAILERS 16
6.1 Protection of Mobile Homes 16
6.2 Primary Protectors 17
6.3 Preferred Primary Protector Installation 17
6.4 Another Installation Method 17
7. AC POWER SERVICE PROTECTION 18
7.1 Equipment Damage 18
7.2 Protection of AC Power Service 18
7.3 Protector Coordination 19
7.4 Power Company Practices 20
FIGURES
Figure 1 Example Without Common Grounding 21
Figure 2 Example With Common Grounding 22
Figure 3 Mobile Home with Bond to Power 23
Figure 4 Mobile Home Without Bond to Power 24
Figure 5 Typical Power Service Protector Installation 25
TABLE
Table 1 Grounding Wire Gauge for Fuseless Protectors 16
INDEX:
Protection
Protection, Electrical
Protection, Subscriber Stations
Subscriber Stations
ABBREVIATIONS
A Unit of electrical current, amperes
ac Alternating current
AHJ Authority Having Jurisdiction
AWG American Wire Gauge
ANSI American National Standards Institute
CATV Community Antenna Television
CPE Customer Premises Equipment (customer owned)
cm Unit of length, centimeter (1/100 of a meter)
FCC Federal Communications Commission
Hz Unit of Frequency, hertz (cycles per second)
km Unit of length, kilometer (1000 meters)
m Unit of length, meter (equivalent to 3.28 feet)
mm Unit of length, millimeter (1/1000 of a meter)
MGN Multigrounded Neutral
NEC National Electrical Code
NESC National Electrical Safety Code
NFPA National Fire Protection Association
PABX Private Automatic Branch Exchange
TE&CM Telecommunications Engineering and Construction
Manual
õ Greek letter Omega, symbol for resistance unit, ohms
DEFINITIONS
Authority Having Jurisdiction:
The state, county, or local agency that regulates the requirements
to be observed for installing electrical wiring and equipment
in, on, or near premises and buildings. (Note: By RUS loan
contract and mortgage provisions, RUS requires borrowers to
observe the National Electrical Code provisions when using
RUS loan funds and, thus, in areas where there is no local
Authority Having Jurisdiction, RUS is effectively the Authority
Having Jurisdiction.)
Common grounding: The intentional
interconnection of all separate grounding systems and grounded
facilities existing at a premises. This includes such entities
as the power system ground, metallic water systems, telecommunications
primary protector grounds, community antenna television grounds,
etc.
Fuse Link: A length of finer
gauge wire in series with a coarser gauge wire, for the purpose
of "fusing" open during an abnormally high current condition.
A fuse link normally provides protection from currents which
could otherwise heat conductors and start fires.
Listed: Equipment or materials
included in a list published by an organization which is acceptable
to the Authority Having Jurisdiction (AHJ). The organization
has to be concerned with product evaluation and maintain periodic
inspection of the manufacturers' production of listed equipment
or materials. The listing has to state either that the equipment
or material meets appropriate designated standards or has
been tested and found suitable for use in a specified manner.
(This includes organizations such as Underwriters Laboratories,
ETL Testing Laboratories, etc., but not RUS and RUS' List
of Materials.)
Multigrounded Neutral: A
power system neutral conductor which is connected to purposefully
installed (made) electrodes or existing electrodes at least
four times per mile (1.6 km) in addition to the grounding
connections at individual services and each transformer location.
1. GENERAL
1.1 Scope : This bulletin
considers telecommunications subscriber primary protector
installations at private residences, small businesses, and
mobile homes. The information presented is general in nature
and is intended to apply to the typical installations that
most RUS borrowers will encounter. Details on other specific
protection installations may be found in the 800 series of
the Telecommunications Engineering and Construction Manuals
(TE&CM) (proposed conversion to REA Bulletins 1751F-801
through 1751F-825). It should be noted that protection of
telecommunications customer premises equipment at power generating
stations and power substations involves special concerns.
Because of their special considerations, RUS recommends that
borrowers consider retaining the services of a consulting
engineer that specializes in such protection designs.
1.2 Primary Protector Use :
To limit hazards resulting from power circuit and lightning
surges, rural area telephone companies install suitable primary
protectors at virtually all customer access locations. This
practice applies whether the customer is served by aerial,
buried or underground plant. All primary protector installations
have to comply with applicable requirements of the National
Electrical Code (NEC) [formally identified as ANSI/NFPA 70]
and any applicable local codes which are more stringent. The
NEC requires that primary protectors be installed on all telecommunications
circuits unless the circuits are served entirely within a
city "block" and the circuits serving the customer are not
exposed to possible contact with power circuits operating
at 300 volts or higher. Because RUS borrowers rarely encounter
such (unexposed) circuits, RUS expects all customer circuits
to be protected.
2. PROTECTION PRINCIPLES
2.1 Problem Sources : Subscriber
circuits and the customer equipment connected to them may
be subjected to abnormal voltage and current transients caused
by: (1) lightning surges, (2) contacts between telecommunications
outside plant conductors and power distribution conductors,
(3) induction from the magnetic fields associated with power
circuits or lightning, and (4) conduction of power fault or
lightning currents in the earth or other electrical conductors
nearby the telecommunications plant. A detailed discussion
of these sources is provided in RUS Bulletin 1751F-801.
2.2 Protection Objectives :
Telecommunications protection measures are necessary to help
prevent: (1) electric shock to telecommunications users and
the general public that may come into contact with plant facilities,
(2) damage to the subscribers' premises or equipment; and
(3) damage to telephone company equipment.
2.2.1 Customer Equipment Attachments : Rulings
by the Federal Communications Commission (FCC) have made it
acceptable for subscribers to attach their own equipment directly
to the switched network where it may be exposed to the transients
discussed in 2.1. Today's customers are taking advantage of
this freedom and are connecting several telephones to their
lines. In addition, customers are also connecting sophisticated
electronic devices such as facsimile machines, telephone answering
devices, burglar and fire alarms, computers (via modems) and
many other types of devices. To help avoid possible equipment
operational upset or damage, RUS recommends that primary protectors
be installed on all telecommunications circuits financed with
RUS loan funds.
2.3 Protection Methods :
The basic principles which help to prevent harmful potentials
at telecommunications subscribers' locations are twofold:
(1) common grounding (bonding) of all metallic utilities at
the premises, and (2) use of appropriate primary protectors
on telecommunications conductors to divert lightning and abnormal
power currents to earth.
2.3.1 Common Grounding (Bonding) of Utilities
: Utilities requiring common grounding are: (1) the telecommunications
system, (2) the power system, (3) metallic water pipe systems
and (4) Community Antenna Television (CATV). Metallic hardware
associated with all of these systems may be handled by customers
and the development of excessive voltages between them, which
could present a serious shock hazard, can be minimized by
common grounding (bonding). The grounding electrodes of all
these systems have to be bonded together at all installations.
Bonding has to be done whether or not the water system is
considered to be a low resistance ground or not.
2.3.2 Bonding Purpose : The purpose for bonding
separate grounding electrodes is depicted graphically in Figures
1 and 2.
2.3.2.1 Without Bonding : Figure 1 illustrates
how the voltage difference between two electrodes rises to
hazardous levels when a lightning surge on the power grounding
system flows to earth via the power grounding electrode. In
the example, a 500 A surge flows through the 25 õ power
electrode resistance and causes 12,500 volts to appear across
the power grounding electrode. Since the telecommunications
electrode is remotely located (and for illustration purposes
here not affected by the rise in potential at the power grounding
electrode) the 12,500 volts appears between the two system
electrodes. If the current surge entered via the telecommunications
grounding system, results would be about the same with (500
A x 37.5 õ) or 18,750 volts appearing across the telecommunications
grounding electrode and between the two system grounding electrodes.
2.3.2.2 With Bonding : Figure 2 illustrates
how the voltage differences between the two electrodes are
minimized when the electrodes are bonded to one another as
required by the NEC. (In the example a 100 foot (30.5 m) length
of #6 AWG copper conductor is assumed to bond the two electrodes
together). Figure 2 shows that the surge current divides between
the two bonded electrodes. In our example, a 500 A surge arriving
on the power system splits with about 300 A flowing to earth
via the power grounding electrode and 200 A flowing to earth
via the bonding conductor and the telecommunications grounding
electrode. The voltage drop between the two electrodes calculates
to be (200 A x 0.04 õ) or 8 volts. If the 500 A surge
entered via the telecommunications system, results would be
similar with (300 A x 0.04 õ) or 12 volts appearing
between the two electrodes. In both situations the voltage
difference is drastically reduced from values expected without
bonding of the two electrodes. Shorter bonding conductors
or use of the power grounding system for grounding primary
protectors will help to reduce voltage differences between
utilities even more.
2.4 Additional Information :
Supplementary information on grounding is covered in RUS Bulletin
1751F-802.
3. TELECOMMUNICATIONS PRIMARY PROTECTOR
TYPES
3.1 Preferred Protectors :
There are two types of primary protectors: fused type and
fuseless type. Fuseless type protectors are preferred because
they provide more effective protection than fused types and
because the maintenance associated with these units is normally
lower than that for fused type protectors. Fused type primary
protectors should be avoided except where the requirements
for fuseless primary protectors cannot be met. The following
paragraphs describe the two types of protector in more detail.
3.2 Fuseless Primary Protectors
3.2.1 Design : A fuseless
primary protector employs white coded (350 to 600 Volts) carbon
air-gap, orange coded gas tubes, or equivalent surge arresters
connected between each line conductor and ground. These arresters
have a breakdown value adequate for the protection of personnel
and well below the dielectric strength of equipment and wiring
furnished by a telephone company. Manufacturers produce fuseless
primary protectors with various current-carrying capacities
which "Listing" agencies recognize by noting the maximum fuse
link with which fuseless primary protectors can be used. Common
maximum fuse link ratings for fuseless primary protectors
include 22, 24, and 26 AWG copper conductors with thermoplastic
insulation and 20 AWG, 40 percent, copper-clad steel wire
(bridle wire). Telephone companies have to be certain to coordinate
the fuse link rating for a particular fuseless primary protector
with the installation circuitry. This means making certain
that the protector used has a current-carrying capacity appropriate
for the wire or cable pair and/or the fuse link to which the
fuseless protector will be connected. On RUS financed projects,
the maximum fuse link should be 24 AWG because RUS requires
all service drops to have 22 AWG conductors.
3.2.1.1 Advantages : Fuseless
primary protectors are advantageous because, unlike fused
primary protectors, their grounding connection is maintained
during a telecommunications line contact with a power line.
The uninterrupted grounding helps in de-energizing a power
circuit by offering additional paths to ground which promotes
higher magnitude power line fault current to facilitate sensing
and speedier operation of power line fuses and circuit breakers.
Elimination of fuses also prevents the excessive potential
on drop wire and protector terminals as would be the case
with a fused type primary protector after fuse operation resulting
from a power contact. Use of fuseless primary protectors results
in a reduction in customer maintenance visits for fuse replacement.
3.2.1.2 Disadvantages : Fuseless
primary protectors can not be used at every installation site
and their use requires judgements on the part of the installer
with respect to the maximum fuse wire with which the protector
can be used. Fuseless primary protectors can only be installed
when the installation will be compliant with NEC Sections
800-30(a)(1)a through 800-30(a)(1)e. Otherwise a fused primary
protector has to be used. As noted in 3.1.1, fuseless primary
protectors require coordination with the installation circuitry's
current-carrying capacity and the maximum fuse link design
of the protector.
3.3 Fused Type
3.3.1 Fused Primary Protectors :
Fused type primary protectors employ white coded (350 to 600
Volts) air-gap, orange coded gas tube, or equivalent surge
arresters for the limitation of excessive potentials, and
fuses to limit sustained currents to a value less than which
the protector can safely carry. (Fuses in fused type primary
protectors are rated for 7 amps and the wiring inside a fused
primary protector is rated for 15 amperes per conductor continuously).
The fuses are required to open the circuit on currents resulting
from power contacts which would otherwise result in a fire
hazard because of protector overheating. One fuse is connected
in each side of the line on the line side of the arrester.
3.3.1.1 Advantages : Fused
primary protectors provide effective safety from fire hazards
related to power contact problems for installations where
fuseless primary protectors are not allowed by the NEC.
3.3.1.2 Disadvantages : With
fused type primary protectors, the grounding connection for
the drop wire is lost when the fuses operate and the drop
wire and protector line terminals may remain energized at
an excessive potential. Because the line terminals of a fused-type
primary protector may remain energized after the fuses have
operated, craftspersons should exercise caution in touching
terminals until it has been verified that the terminals are
safe.
3.4 Solid-State Arresters
3.4.1 Solid-State Primary Protectors
: At the present time, because of their lower peak
current-carrying capability, RUS does not recommend the use
of solid-state arresters in primary protectors used at customer
premises.
4. PRIMARY PROTECTOR INSTALLATIONS
4.1 Protector Locations :
When planning and staking customer installations the selection
of primary protector locations should be made with major emphasis
on achieving common grounding of the telephone company's primary
protector ground with the power system ground. The NEC requires
primary protectors to be located as close as practical to
the point at which exposed telecommunications conductors enter
or attach to the building. The NEC also requires that the
metallic shield of a telecommunications cable be grounded
(or insulated) as close as practicable to the point where
the cable enters the building. RUS recommends that wherever
possible grounding of a cable shield and a primary protector
be accomplished at the same location and that the power service
grounding established at the building served be used as the
telecommunications primary protector grounding electrode.
See REA Bulletin 345-52, "REA Standard for Service Entrance
and Station Protector Installations". (Proposed codification
to 7 CFR 1755.500 through 7 CFR 1755.510)
4.2 Primary Protector Selection :
Protector types and indoor versus outdoor mountings are covered
in REA Bulletin 345-52. In addition to utility needs, primary
protectors should be "Listed" by Underwriters Laboratories,
ETL Testing Laboratories, or other similar organization acceptable
to the Authority Having Jurisdiction (AHJ). Primary protectors
should also be RUS accepted or technically accepted.
4. 3 Listed Drop Wire : The
NEC requires communications wires and cables without a metallic
shield (usually aerial drop wire and cable) between the last
outdoor support and the primary protector to be "Listed."
4.4 Telecommunications Service Drop
Designs
4.4.1 Shieldless Drops : When shieldless cable
or drop wire is used between the last outdoor support and
a fuseless primary protector, the NEC relies on conductor
fusing coordination to help prevent fire hazards caused by
a possible power conductor contact to telecommunications plant.
The NEC requires the primary protector grounding conductor
and drop wire conductor to be sized and the primary protector
to be sized (see Paragraph 3.1.1) such that none of these
circuit elements fuse open before conductors ahead of them
(towards the central office). These sacrificial conductors
have to be located between the possible point of power conductor
exposure and the service drop and may be in the form of a
cable stub or a supplementary fusible link between the wire
or cable plant and the customer drop, or they may be the outside
plant wire or cable conductors themselves.
4.4.2 Shielded Drops : When
shielded cable is used between the last outdoor support and
a fuseless primary protector, the NEC relies on the effectively
grounded metal shield to help prevent fire hazards caused
by a possible power conductor contact to telecommunications
plant. The grounded cable shield helps to draw power line
current of sufficient magnitude to cause power line fuses,
circuit breakers, etc., to quickly open the power circuit
and remove the hazard. Additionally, the NEC requires the
sizing of the conductors within shielded telecommunications
drop cable to be purposefully chosen (coordinated) such that
conductors within the drop cable safely fuse open before the
protector grounding conductor or conductors within the protector
(see Paragraph 3.1.1).
5. GROUNDING AND BONDING - PERMANENT
INSTALLATIONS
5.1 Copper Grounding and Bonding Materials
: Copper is the most commonly used material for bonding
and grounding conductors and its exclusive use has been assumed
throughout this bulletin. Article 800-40(a)(2) of the NEC
states: "...the grounding conductor shall be copper or other
corrosion-resistant conductive material, stranded or solid."
5.2 Bonding Power and Telecommunications
Systems : As indicated in Paragraph 2.3, it is essential
that power and telecommunications grounding systems at a subscriber's
access location be connected (bonded) to each other and to
any metallic water piping system in order to avoid dangerous
voltage differences within the subscriber's premises. Common
grounding (bonding) is essential whether or not such piping
systems meet the minimum requirements as preferred grounding
electrodes or whether the telecommunications facilities are
buried. A low resistance ground is desirable in that it aids
in assuring de-energization of the power system in the event
of a contact. A low resistance ground is also beneficial in
minimizing the development of excessive potential differences
between systems, but low resistance grounds are not a substitute
for potential equalization by common grounding.
5.3 Grounding Primary Protectors at
Premises : Part D of Article 800 of the NEC provides
detailed information on the proper method for grounding primary
protectors and cable shields at customer premises.
5.4 Grounding Electrode Choices
5.4.1 NEC Provisions : In Part D of Article
800, the NEC has established three selection groupings or
orders of preference for the choice of a grounding electrode
for a primary protector. These preferences are contained in
Section 800-40(b)(1), 800-40(b)(2) and 800-40(b)(3). In the
first selection grouping, Section 800-40(b)(1), the NEC requires
that the primary protector grounding conductor be connected
to the nearest of any of some seven (7) cited "acceptable"
electrodes. It is important to note that the numbering within
this selection grouping is not an order of selection but simply
a means to separate and conveniently list choices. The intent
of the NEC is that the primary protector grounding conductor
be connected to the "acceptable" electrode which is nearest
to where the primary protector is installed.
5.4.2 NEC Grounding Selection Order : If none
of the electrodes cited in Section 800-40(b)(1) are available
at the premises, the installer defers then to Section 800-40(b)(2)
and then to Section 800-40(b)(3) should there be no electrodes
of the type cited in Section 800-40(b)(2).
5.5 Recommended Primary Protector
Installations
5.5.1 General : Primary protectors and cable
drop shields should always be installed as near as is practicable
to the selected grounding electrode with the desired installation
involving as short and as straight a primary protector grounding
conductor as possible. The location should also be coincidentally
designed to be as close to where the conductors will enter
the building. As can be seen from Paragraph 5.4, the choices
of electrode can be confusing because of their numbers and
the specifics involved to assure NEC compliance. To reduce
the confusion some, the following presents the RUS recommended
order of preference for installing primary protectors:
5.5.1.1 Power Service Grounding System (Preferred)
: Install primary protectors as close as practicable to where
the telecommunications wire or cable is to enter the building
served choosing a point which is coincidentally planned to
be as close as practicable to where some accessible part of
the premises' power service grounding system exists. The desired
installation will involve as short and as straight a primary
protector grounding conductor as possible attached directly
to the nearest accessible point on the premises power service
grounding system. The power service grounding system includes
any of the following: (1) the power service accessible means
external to enclosures as covered in NEC Section 250-71(b),
(2) the metallic power service raceway, (3) the power service
equipment enclosure, (4) the power service grounding electrode
conductor or grounding electrode conductor metal enclosure,
or (5) the grounding conductor or the grounding electrode
of a building or structure power disconnecting means, that
is grounded to an electrode as covered in NEC Section 250-24.
Telephone companies can ask customers to have an electrician
provide the means for bonding as prescribed in NEC Section
250-71(b) when there is no other accessible portion of the
power service grounding system available at the premises;
5.5.1.2 Premises Grounding Electrode System
: If there are no electric power facilities at the premises,
install primary protectors as close as practicable to an accessible
point on the building or structure grounding electrode system
as covered in NEC Section 250-81. This grounding electrode
choice introduces some confusion because NEC Section 250-81
requires that if two or more of the four possible electrode
sources cited are present at the premises that they be bonded
together. Included are (1) any metal underground water piping
in direct contact with the earth for 10 feet (3.05 meters)
or more, (2) the metal frame of a building if the frame is
effectively grounded, (3) concrete-encased electrodes meeting
the provisions of NEC Section 250-81(c), and (4) a ground
ring of the type cited in Section 250-81(d). Some of these
electrodes may be quite simple to find while others may not
be so easy to spot. However, all will have to be bonded together
to form a grounding system before they can be used as the
protection grounding electrode;
5.5.1.3 Grounded Interior Metal Water Piping
System : If there are no electric power facilities at the
premises and no premises grounding system as described in
Paragraph 5.5.1.2, install primary protectors as close as
practicable to a grounded metal underground water pipe which
is in direct contact with the earth for 10 feet (3.05 meters)
or more as discussed in NEC Section 250-80(a). Please note
that there are two provisos with respect to this electrode
choice: (1) The buried piping cannot be relied upon alone
as the NEC requires water piping to be attached to another,
supplemental, acceptable grounding electrode, and (2) attachment
to the water piping has to be made within 5 feet (1.52 m)
of where the pipe enters the building. (RUS recommends installing
a supplemental ground rod as a standard practice to dispel
any doubt about the existence of required supplemental grounding.
The concern for attaching to the water pipe within 5 feet
(1.52 m) of the pipe's entry into the building is with future
piping repairs using non-metallic piping and the resultant
loss of electrical continuity);
5.5.1.4 Individual Electrodes : If there are
no grounding electrodes of the types discussed in Paragraphs
5.5.1.1 through 5.5.1.3, install primary protectors as close
as practicable to any of the individual electrodes cited in
Paragraph 5.5.1.2; or
5.5.1.5 Ground Rods or Pipe Electrodes : If
there are no grounding electrodes of the types discussed in
Paragraphs 5.5.1.1 through 5.5.1.4, install primary protectors
to: (1) an effectively grounded metal structure, or (2) a
ground rod or pipe not less than 5 feet (1.52 m) in length
and 1/2 inch (12.7 mm) in diameter, driven, where practicable,
into permanently damp earth and separated from lightning conductors
as covered in NEC Section 800-13 and at least 6 feet (1.83
m) from electrodes of other systems. Telephone companies should
always make ground rods their absolute last choice at a building
where power is also installed. In addition, in areas of the
country where the frost line exceeds 18 inches (46 cm) use
of longer 8 foot (2.4 m) rods should be used in lieu of 5
foot (1.52 m) ground rods.
5.6 Ground Rod(s) Without Bonds :
Use of a ground rod as the only primary protector grounding
electrode is acceptable only when the customer premises location
has no internal metallic water pipe and no electric service.
In all other cases, it is essential that all of the grounding
electrodes be interconnected whether or not any or all of
these are "low resistance" grounds. As noted in Paragraph
2.3.2, bonding is necessary to avoid the development of hazardous
voltages between grounded systems during surge events. These
voltages constitute a possible shock hazard to telecommunications
users.
5.7 Grounding Conductors and Connections
: Grounding conductors from primary protectors to
the various grounding electrodes listed in Paragraphs 5.4
and 5.5 should be sized as shown in Table 1, using insulated
copper wire "Listed" by Underwriters Laboratories, ETL Testing
Laboratories, or some other similar organization acceptable
to the AHJ. Grounding attachments (grounding connectors) used
to connect primary protector grounding conductors to NEC acceptable
grounding electrodes should also be "Listed" by Underwriters
Laboratories, ETL Testing Laboratories, or some other similar
organization acceptable to the AHJ.
5.8 Where Separate Ground Rods are
Used : Whenever separate ground rods are used for
electric and telecommunications facilities at a premises,
the telecommunications ground rod should be bonded with at
least a #6 AWG copper wire to some easy access point on the
power grounding system, i.e., power grounding conductor, grounding
electrode, metallic conduit covering the power grounding conductor,
etc.,(see Paragraph 5.5.1.1). If the rods are of dissimilar
metals, corrosion may be a problem, as discussed in Bulletin
1751F-802.
5.9 Protectors Not Near Electric Service
Ground : Where conditions are such that the only
location the primary protector can be installed is away from
the power service grounding system, installation of the primary
protector may be accomplished by: (1) attaching the primary
protector grounding conductor to a ground rod driven as close
as is practicable to the primary protector installation site
as described in Paragraph 5.5.1.5, and (2) bonding the telecommunications
ground rod to the electric system grounding system (i.e.,
power grounding conductor, grounding electrode, metallic conduit
covering the power grounding conductor, etc., [see Paragraph
5.5.1.1]) using at least a #6 AWG conductor. A water pipe
may be utilized in the bonding but the #6 AWG bonding conductor
has to be attached to the water pipe within 5 feet (1.52 meters)
of where the pipe enters the building. Oftentimes, it is more
practical to attach the #6 AWG bonding conductor all the way
to the electrical grounding system grounding conductor, grounding
electrode, etc.
5.10 Section 250 of the NEC :
NEC Section 250, on grounding, includes information concerning
bonding and grounding of the power system at the subscriber's
premises. It stresses the interconnection of available grounds
at the premises to form a grounding electrode system in order
to prevent hazardous differences in potential between the
various systems. It is primarily the subscriber's responsibility
to see that bonding between the electric service driven electrode
and the water system is provided by an electrician. If this
bond is not installed, the subscriber should be notified and
requested to have it installed. If the subscriber is unwilling
to have this bond installed by an electrician, the telecommunications
grounding electrode should be bonded to somewhere on the power
grounding system and bonding of the water pipe should be included
as part of the telecommunications installation . RUS recommends
that in such circumstances that the installer be a certified
electrician acceptable to the AHJ. In most areas of the country,
the electric service grounding electrode and grounding conductor
are part of the house wiring installation and are the property
of the subscriber. It is, therefore, not normally necessary
to obtain permission of the power distribution company before
bonding to it.
5.10.1 Power Grounds Away From Buildings
: A note of caution is necessary for access to power
system grounding at other than what is available inside or
just outside the external wall of a building or home. Except
in the case of mobile home installations (see Section 6 of
this bulletin), Article 800 of the NEC intends that primary
protector grounding conductors be attached to the nearest
accessible point on the power grounding system (see Paragraph
5.5.1.1) that is related to the power service means or main
disconnecting means for the building or home . Power grounding
means at poles and other sources away from the building or
home, such as at curb side locations, are not acceptable sources
for telecommunications primary protector grounding. These
grounding sources are remote sources with respect to the grounding
source established (and required by the NEC) at the building
being served. Because they are remote grounding sources, they
could expose telecommunications customers to hazardous potential
differences that may appear across the power grounding means
established at the building power service or disconnecting
means and the remote telecommunications grounding electrode
source chosen away from the building or home. Because of this
possible hazard, RUS recommends that such grounding sources
not be used for primary protector grounding. If the AHJ mandates
that the telephone company serve a customer and establish
the demarcation point at such a remote location, RUS recommends
that the telephone company install a primary protector at
the remote location. RUS also recommends that final connection
to the customer owned drop and telecommunications facilities
not be completed until the customer presents the telephone
company with evidence of the AHJ's certification that the
customer's facilities comply with the NEC or local code requirements.
5.11 Multipair Fuseless Primary Protectors
: Multipair primary protectors include a common grounding
bar as an integral part of their mounting. Where such a bar
is furnished, two or more fuseless primary protectors should
be grounded by connecting an insulated copper wire (gauge
shown in Table 1) from the grounding electrode to the grounding
terminal on the protector assembly.
Table 1 Grounding Wire Gauge
for Fuseless Protectors
| (Number of Pairs) |
Grounding Conductor |
| FUSELESS |
FUSED |
Gauge (AWG) |
| 1 to 2
|
1 to 3 |
12 |
| 3 to 5 |
4 to 7 |
10 |
| 6 OR MORE |
8 or more |
6 |
6. GROUNDING AND BONDING - MOBILE
HOMES AND TRAILERS
6.1 Protection of Mobile Homes :
Mobile home and trailer installations present certain problems
not encountered in permanent buildings. As in other installations,
it is desirable for access that the primary protector be installed
outdoors. However, mounting of a primary protector on the
trailer body is usually objectionable to the owner, and other
methods have to be employed. (See RUS Bulletin 345-52).
6.2 Primary Protectors :
Protection for mobile homes involves the use of standard primary
protectors preferably of the fuseless type where the provisions
of the NEC can be observed.
6.3 Preferred Primary Protector Installation
: The RUS preferred method for installing a primary
protector at a trailer (or mobile) home involves extending
buried plant from the main distribution cable to a pedestal-mounted
terminal housing within 1 foot (30.5 cm) from the outside
wall of the trailer to be served. The primary protector is
grounded to an 8 foot (2.5 m) driven ground rod using a "Listed"
grounding conductor of at least 12 AWG. The frame of the trailer
is also bonded to the driven ground rod using at least a 6
AWG, insulated, copper, conductor. If the power service disconnecting
means is within 35 feet (10.7 m) of the trailer, the telecommunications
ground rod is to be bonded to the power service grounding
system using at least a 6 AWG, copper, conductor. (The 6 AWG
conductor [bond] from the telecommunications company driven
ground rod to the grounding electrode at the power service
disconnecting means should be insulated unless it is buried
and not exposed to possible human contact throughout its entire
length.) If the power service disconnecting means is more
than 35 feet (10.7 m) away from the trailer, the telecommunications
ground rod does not have to be bonded to the power service
grounding system. For additional details see Figures 3 and
4.
6.4 Another Installation Method :
The NEC allows utilities to install telecommunications primary
protectors at mobile homes in a manner which differs from
RUS' preferred method. The code allows the primary protector
to be installed adjacent to the power disconnecting means
or power service equipment means serving a mobile home. However,
this code allowance includes a number of provisos which require
significant site and power installation evaluation on the
part of the telecommunications installer; some of this evaluation
may be impossible to determine because facilities are buried
or out of sight. Even if all factors favor installing a primary
protector at the power equipment location, there is still
the problem of how and what type cable/wire to use beyond
the protector and how to make the transition to station wire
to serve the customer. Each installation would present problems.
RUS prefers the installation method described in Paragraph
6.3 because it involves minimal assessment of the power facility
and all installations are the same (standardized) except for
the bonding to the power grounding means (i.e., there is either
a bond or there is not a bond).
7. AC POWER SERVICE PROTECTION
7.1 Equipment Damage : With
the ever increasing customer use of data equipment, key systems,
PABX's, telephone answering devices, computers (via modems),
burglar and fire alarm systems with telecommunications data
connections, and other subscriber telecommunications equipment
powered by 6O Hz ac power, telephone companies have a greater
need to be in a position to offer customers guidance in preventing
equipment damage caused by surges.
7.1.1 Common Bonding of Electrodes
: The first line of defense for protecting this type
of customer premises equipment is to provide common grounding
and bonding as described in Paragraph 2.3.
7.1.2 Severe Exposure Situations :
In severe exposure situations, such as high lightning damage
probability areas shown in RUS Bulletin 1751F-801 or locations
with a history of power system faults, common grounding and
bonding alone may not provide adequate protection. In such
circumstances, protection should be supplemented by providing
additional surge protection to both the ac power and the telecommunications
facilities.
7.2 Protection of AC Power Service
: A two step approach of implementation should be
employed when protection of the telecommunications and power
facilities is warranted at a premises:
7.2.1 Step One : If experience
proves special measures are warranted, telephone companies
should advise their customer to install a secondary power
arrester. The secondary arrester should be installed as close
as practicable to where the ac power conductors enter the
premises, usually at the power overcurrent protection device
(main circuit breaker box, etc.,) or alternatively at the
service weatherhead on the subscriber's premises. (Examples
of acceptable secondary arresters may be found under the Item
"gi" listing of RUS Informational Publication 344-2, "List
of Materials Acceptable for Use on Telecommunications Systems
of RUS Borrowers.") Harmful surges in the power supply are
first intercepted by the secondary arrester and only remnant
parts of the incoming surge travel on through to connected
electrical equipment inside the premises. With certain types
of secondary arresters, a minimum of 20 feet (6 meters) of
steel conduit between the secondary arrester and the branch
circuit panel is required so that there is sufficient inductance
for the proper operation of the arrester. The installation
of a secondary arrester should help to protect all electrically
powered equipment on the subscriber's premises. The secondary
arrester should be installed by a qualified electrician. In
no case should telephone company personnel or the subscriber
be expected to install the secondary arrester ; and
7.2.2 Step Two : In addition
to the secondary power arrester, telephone companies should
recommend to their customers that customers install, at a
minimum, a listed telecommunications secondary protector on
the customer equipment and a listed power service protector
at the electrical outlet from which the customer equipment
is to be energized. The power service protector should be
installed as close to the ac powered telecommunications equipment
as practicable, see Figure 5, "Typical Power Service Protector
Installation." (Examples of acceptable power service protectors
may be found under the Item "gg" listing in RUS Informational
Publication 344-2, "List of Materials Acceptable for Use on
Telecommunications Systems of RUS Borrowers." Telecommunications
secondary protectors should comply with Section 800-32 of
the NEC and should be "Listed" by an organization which is
acceptable to the AHJ). It is extremely important that the
telecommunications secondary protector grounding terminal
and the power service protector grounding terminal be connected
to the same grounded source, with the power receptacle ground
at the installation site being the best choice. Telephone
companies should additionally recommend to customers that
if the protection method to be employed by the customer includes
other than plug-in types of equipment that the customer have
the installation made by a qualified electrician.
7.2.2.1 Recommended Alternative :
A recommended , preferred, alternative would be that the telephone
company advise the customer to connect the telecommunications
equipment to a "Listed" device that is designed specifically
for this type of protection and which incorporates both the
power service protector and the telecommunications secondary
protector within the same device enclosure and which commonly
bonds the grounding of both types of protectors within the
device enclosure.
7.3 Protector Coordination :
7.3.1 Telecommunications Protector
Coordination : Customers should be advised to consult
with the telecommunications secondary protector manufacturer
regarding proper coordination of the telecommunications secondary
protector with the telecommunications primary protector. The
clamping voltage of the telecommunications secondary protector
should be chosen to properly coordinate with the clamping
voltage of the telephone company's primary protector. In usual
telecommunications wiring there is sufficient wiring impedance
at the effective frequency of surge related events for the
telecommunications secondary protector to have a lower clamping
voltage than the primary protector; however, extremely low
values may be detrimental to service because excessively frequent
operation may effectively cause objectionable disruption of
communications. Consultation with the protector manufacturer
should help in making effective choices.
7.3.2 Power Protector Coordination
: Customers should be advised to consult with the
power service protector manufacturer regarding proper coordination
of the power service protector with the power secondary arrester.
The clamping voltage of the power service protector should
be chosen to properly coordinate with the clamping voltage
of the power secondary arrester. In usual power mains wiring
there is in sufficient wiring impedance at the effective frequency
of surge related events and it is better for the power service
protector to have a lower clamping voltage than the power
secondary arrester. Coordination will help to prevent the
protectors installed deep within the premises from always
clamping first when reacting to surges and drawing current
into the premises wiring when the first line of defense could
react and clamp the surges to ground and prevent unnecessary
current flow in the inside wiring. Consultation with the protector
manufacturer should help in making effective choices.
7.4 Power Company Practices :
Power company practices regarding secondary arresters vary
considerably. In most cases, installation of a secondary arrester
at the weatherhead of the subscriber's service would require
temporary de-energization of the secondary circuit serving
the service. It is, therefore, essential that all installations
of secondary arresters be coordinated with the power company
involved. In some instances the power company may recommend
that the secondary arrester be installed at the customer's
load center instead of at the weatherhead. In other instances
the power company may recommend the use of aluminum or plastic
conduit, or possibly no conduit instead of the steel conduit.
These alternatives should be approached with caution as many
secondary arresters rely on the reactance of the steel conduit
to develop sufficient voltage drop to cause the arrester to
operate. If the steel conduit is not employed coordination
between the secondary arrester and protected equipment becomes
more important and should be addressed.
Figure 1 Example Without Common Grounding
(hardcopy only)
Figure 2 Example With Common Grounding (hardcopy
only)
Figure 3 Mobile Home with Bond to Power (hardcopy
only)
Figure 4 Mobile Home Without Bond to Power
(hardcopy only)
Figure 5 Typical Power Service Protector
Installation (hardcopy only)
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